Production Line Liquid Soap Mixer Laundry Detergent Mixing Machine Chemical Reactor Mixer tank Shampoo Making Machinery
Overview of the Production Line
The production of liquid soap, laundry detergent, and shampoo involves sequential processes: raw material pre-treatment, phase mixing, chemical reaction (for certain formulas), emulsification, viscosity adjustment, and quality inspection. The integrated production line connects specialized equipment through pipelines and control systems, forming a semi-continuous or fully continuous production unit. It eliminates manual transfer of materials between single machines, reduces contamination risks, and ensures consistent product quality across batches.
Key functions of the production line include:
- Efficient dissolution of surfactants, salts, and functional additives (e.g., enzymes in laundry detergent, moisturizers in liquid soap).
- Controlled chemical reactions (e.g., saponification for liquid soap, pH adjustment for shampoo) with precise temperature and time management.
- Uniform emulsification of oil-water phases to avoid stratification or sedimentation in finished products.
- Automated material transfer and discharge to match production scale (from small-batch trial runs to large-scale industrial output).
| Model | Capacity | Mixing Power(KW) | Mixing Speed(r/min) | Homogenizer Power(KW) | Homogenizing Speed(r/min) | Heating method |
| HMT-200 | 200 | 0.75 | 0-63 | 2.2-4 | 3000 | Steam Heating or Electric Heating(optional) |
| HMT-300 | 300 | 0.75 | 0-63 | 2.2-4 | 3000 |
| HMT-500 | 500 | 2.2 | 0-63 | 5.5-7.5 | 3000 |
| HMT-1000 | 1000 | 4 | 0-63 | 7.5-11 | 3000 |
| HMT-2000 | 2000 | 5.5 | 0-53 | 11-15 | 3000 |
| HMT-3000 | 3000 | 7.5 | 0-53 | 18 | 3000 |
| HMT-5000 | 5000 | 11 | 0-42 | 22 | 3000 |
| HMT-10000 | 10000 | 15 | 0-42 | 30 | 3000 |
Frequently Asked Questions
Q1: What should I do if the material is not uniformly mixed in the mixing tank?
A1: First, check whether the agitator type matches the material viscosity—anchor agitators should be used for high-viscosity materials, and propeller mixers for low-viscosity materials. Second, adjust the agitator speed: increase the speed for materials that are difficult to mix, but do not exceed the rated speed. If the problem persists, check whether the agitator blades are worn or unbalanced, and replace or adjust them in time.
Q2: Why does the homogenizer make abnormal noise during operation?
A2: Common reasons include: 1. The rotor-stator gap is too small or there are foreign objects stuck, which requires stopping the machine to clean and adjust the gap; 2. The bearing is worn or lacks lubricating oil, which needs to be replaced with new bearings or added with lubricating oil; 3. The motor is overloaded, which should be checked whether the material viscosity is too high or the homogenization time is too long, and the process parameters should be adjusted.
Q3: How to avoid material contamination during production?
A3: Take the following measures: 1. Use 316L stainless steel materials for parts in contact with materials to avoid corrosion and rust; 2. Strictly implement the CIP cleaning process after each batch of production, and conduct microbial testing regularly; 3. Ensure that the feeding port and sampling port are sealed to prevent external contamination; 4. Operators should wear clean work clothes and gloves during operation.
Technical Data
| Working Capacity | Mixing | Homogenizer | Dimension (mm) | Heating way |
Power
(KW) | Speed
(RPM) | Power
(KW) | Speed
(RPM) | Length (mm) | Widi h(mm) | Height (mm) | Electric heating | Steam heating |
| 200L | 1.5~2.2 | 0~63 | 2.2~4 | 0~3000 | 1800 | 1600 | 1800 | 12KW | 5 |
| 300L | 2.2~3 | 0~63 | 3~4 | 0~3000 | 2000 | 1700 | 2000 | 15KW | 5 |
| 500L | 3~4 | 0~63 | 4~5.5 | 0~3000 | 2200 | 2200 | 2350 | 18KW | 9 |
| 1000L | 4~5.5 | 0~63 | 5.5~7.5 | 0~3000 | 2500 | 3000 | 2800 | 36KW | 13 |
| 1500L | 4~5.5 | 0~63 | 7.5~11 | 0~3000 | 2650 | 3100 | 3300 | 36KW | 13 |
| 2000L | 7.5~11 | 0~63 | 11~15 | 0~3000 | 2900 | 3500 | 3550 | 48KW | 15 |
| 3000L | 11~15 | 0~63 | 15~18 | 0~3000 | 3100 | 3800 | 3800 | 72KW | 30 |
| 5000L | 11~15 | 0~63 | 18~22 | 0~3000 | 3500 | 4000 | 4200 | 96KW | 40 |
After-sales Service
1.Warranty time: one year, from the date which the product is qualified commissioning.
Any damage except the wrong operation during warranty period is repaired freely.But the travel and hotel expenses should be count on buyer.
2. Commissioning services: the product's installation and commissioning at the demand side, our engineers will not leave there until get your agreement.
3. Training services: our engineers will train your staff to operate it during the period of installation and commissioning,
and they will not leave there until your staff can operate it properly and normally.
4. Maintenance services: any malfunction happened, once you inquiry us, we will reply you within 48 hours except the special reasons.
5. Lifelong services: we provide lifelong services for all the products we sold out, and supply the spare parts with discount
price.
6. Certificate services: we can provide related certificates to customers freely according to the request of customers.
7. Inspection services: you can ask the third part inspection company or your inspector to inspect the products before shipment.
8. The file: the Manual Specification, report of the material which used to the equipment and other documents related to the GMP authentication information will be provided by us.
Frequently Asked Questions:
Q1: I am not in China, how can I know your quality?
A: We have a factory with 20 years, we have much experience to help our customers business better.
Q2: How can we guarantee quality?
A: Always a pre-production sample before mass production. Always final Inspection before shipment.
Q3: What can you buy from us?
A: Vacuum Homogeneous Emulsifying Machine/Homogenizing Mixer/Reverse Osmosis Water Treatment Machine/Automatic and Semi Automatic Filling Machine/Perfume Machine
Q4: Why should you buy from us not from other suppliers?
A: APVO company aims to build high quality, high efficiency, high performance equipment, stick to Science-First,People-oriented principles.We have the first-class after-sale service team and gain the customer's recognition.
